Reference Design

Saunosphere Classic

The Original Modular Cedar Sauna

Designed by Thios

Open in Configurator Remix This Design Product Page

Specifications

Diameter 3.7 m (12 ft)
Floor Area ~9.3 m² (~100 sq ft)
Modules 18
Panel Material Western Red Cedar
Estimated Cost $5,000–$7,000
Build Time 2–3 weekends
Skill Level Intermediate DIY
Foundation trailer
Tools Needed Circular saw, drill, tape measure

A trailer-mounted modular sauna built from 18 Western Red Cedar panels. Designed for backyard wellness with a wood-fired stove, cedar bench seating, and full ventilation — ready to tow to your favorite lakeside spot.

Bill of Materials

Panel and frame components from the Thios construction system. Open in the configurator for a full interactive breakdown.

Modules

18 interchangeable panels

View full module breakdown in Configurator →

Frame Fasteners

#10 x 1-1/2 in. Flat Head Wood Screw, 18-8 Stainless Steel, Star Drive 72x
M6 x 25mm Hex Head Cap Screw, Class 8.8 Steel, Zinc Plated 72x

Door Hardware

Mortise-Mount Hinge, 3 in. x 3 in., Stainless Steel, Full Mortise 4x

Foundation & Mounting

3/8 in.-16 x 3 in. Hex Head Bolt, Grade 5 Steel, Zinc Plated (Trailer/Foundation) 72x

Other Parts

M6 flat washers 144x
Door handle set 1x
Panel weatherstripping 18x
Silicone sealant tube 1x
Trailer tie-down brackets 4x
👤 Designed by Peter Bartsch 20 years in product design
🏢 John Deere · FourKites · Nokia HERE
📜 CERN Open Hardware License v2 Modify, share, and improve freely
🪵 Standard Dimensional Lumber From any hardware store

Get Quotes from Local Builders

Design your configuration in our free online tool, then get material quotes from suppliers near you.

Design & Get Quotes
← Back to Design Library

NEWSLETTER SIGNUP

🔥 The Build System is Live!

Get the construction plans, cut lists, and build guides — starting at $29. Open source. Zero license fees.

Founder's Edition includes lifetime access to all planned handbooks!

Buy yours today
🧊

✨ Design Your Own Modular Space

Use our free 3D configurator to customize your build - swap modules, change materials, and see it in AR on your phone.

🪄 Open Configurator